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Evidence Guide: AURTTM010 - Heat treat, straighten and reclaim engine components

Student: __________________________________________________

Signature: _________________________________________________

Tips for gathering evidence to demonstrate your skills

The important thing to remember when gathering evidence is that the more evidence the better - that is, the more evidence you gather to demonstrate your skills, the more confident an assessor can be that you have learned the skills not just at one point in time, but are continuing to apply and develop those skills (as opposed to just learning for the test!). Furthermore, one piece of evidence that you collect will not usualy demonstrate all the required criteria for a unit of competency, whereas multiple overlapping pieces of evidence will usually do the trick!

From the Wiki University

 

AURTTM010 - Heat treat, straighten and reclaim engine components

What evidence can you provide to prove your understanding of each of the following citeria?

Prepare to undertake heat treatment procedures

  1. Job requirements are determined from workplace instructions
  2. Engine component reclamation procedures are sourced and interpreted, and most appropriate method is selected
  3. Tools and measuring equipment are selected and checked for serviceability
  4. Hazards associated with the work are identified and risks are managed
  5. Engine component is prepared for heat treatment method according to safety and environmental requirements
Job requirements are determined from workplace instructions

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Engine component reclamation procedures are sourced and interpreted, and most appropriate method is selected

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Tools and measuring equipment are selected and checked for serviceability

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Hazards associated with the work are identified and risks are managed

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Engine component is prepared for heat treatment method according to safety and environmental requirements

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Heat treat engine component for reclamation

  1. Heat treatment method is used to repair engine component according to workplace procedures and safety requirements, and following machinery safe operating procedures
  2. Engine component is measured to ensure compliance with specifications
  3. Heat treatment method is completed in readiness for further repair according to workplace procedures and safety requirements, and following machinery safe operating procedures
Heat treatment method is used to repair engine component according to workplace procedures and safety requirements, and following machinery safe operating procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Engine component is measured to ensure compliance with specifications

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Heat treatment method is completed in readiness for further repair according to workplace procedures and safety requirements, and following machinery safe operating procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Straighten engine component for reclamation

  1. Engine component is prepared for straightening method according to workplace procedures, and safety and environmental requirements
  2. Component is mounted and clamped in straightening equipment according to manufacturer specifications and workplace procedures
  3. Engine component is straightened according to workplace procedures and safety requirements, and following machinery safe operating procedures
  4. Engine component is measured to ensure compliance with specifications
  5. Straightening process is completed in readiness for further repair according to workplace procedures and safety requirements, and following machinery safe operating procedures
Engine component is prepared for straightening method according to workplace procedures, and safety and environmental requirements

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Component is mounted and clamped in straightening equipment according to manufacturer specifications and workplace procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Engine component is straightened according to workplace procedures and safety requirements, and following machinery safe operating procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Engine component is measured to ensure compliance with specifications

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Straightening process is completed in readiness for further repair according to workplace procedures and safety requirements, and following machinery safe operating procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Perform machining to reclaim component

  1. Machining is carried out according to workplace procedures and safety and environmental requirements, and following machinery safe operating procedures
  2. Component is measured to ensure compliance with manufacturer specifications
  3. Machining operations are completed according to manufacturer specifications, workplace procedures, and safety and environmental requirements, and following machinery safe operating procedures
Machining is carried out according to workplace procedures and safety and environmental requirements, and following machinery safe operating procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Component is measured to ensure compliance with manufacturer specifications

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Machining operations are completed according to manufacturer specifications, workplace procedures, and safety and environmental requirements, and following machinery safe operating procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Complete repair processes

  1. Final inspection is made to ensure finished work complies with workplace requirements
  2. Bright surfaces are treated with rust prevention solution and engine component is prepared for further process or storage according to workplace procedures
  3. Workplace documentation is processed according to workplace procedures
Final inspection is made to ensure finished work complies with workplace requirements

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Bright surfaces are treated with rust prevention solution and engine component is prepared for further process or storage according to workplace procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Workplace documentation is processed according to workplace procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Prepare to undertake heat treatment procedures

  1. Job requirements are determined from workplace instructions
  2. Engine component reclamation procedures are sourced and interpreted, and most appropriate method is selected
  3. Tools and measuring equipment are selected and checked for serviceability
  4. Hazards associated with the work are identified and risks are managed
  5. Engine component is prepared for heat treatment method according to safety and environmental requirements
Job requirements are determined from workplace instructions

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Engine component reclamation procedures are sourced and interpreted, and most appropriate method is selected

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Tools and measuring equipment are selected and checked for serviceability

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Hazards associated with the work are identified and risks are managed

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Engine component is prepared for heat treatment method according to safety and environmental requirements

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Heat treat engine component for reclamation

  1. Heat treatment method is used to repair engine component according to workplace procedures and safety requirements, and following machinery safe operating procedures
  2. Engine component is measured to ensure compliance with specifications
  3. Heat treatment method is completed in readiness for further repair according to workplace procedures and safety requirements, and following machinery safe operating procedures
Heat treatment method is used to repair engine component according to workplace procedures and safety requirements, and following machinery safe operating procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Engine component is measured to ensure compliance with specifications

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Heat treatment method is completed in readiness for further repair according to workplace procedures and safety requirements, and following machinery safe operating procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Straighten engine component for reclamation

  1. Engine component is prepared for straightening method according to workplace procedures, and safety and environmental requirements
  2. Component is mounted and clamped in straightening equipment according to manufacturer specifications and workplace procedures
  3. Engine component is straightened according to workplace procedures and safety requirements, and following machinery safe operating procedures
  4. Engine component is measured to ensure compliance with specifications
  5. Straightening process is completed in readiness for further repair according to workplace procedures and safety requirements, and following machinery safe operating procedures
Engine component is prepared for straightening method according to workplace procedures, and safety and environmental requirements

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Component is mounted and clamped in straightening equipment according to manufacturer specifications and workplace procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Engine component is straightened according to workplace procedures and safety requirements, and following machinery safe operating procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Engine component is measured to ensure compliance with specifications

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Straightening process is completed in readiness for further repair according to workplace procedures and safety requirements, and following machinery safe operating procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Perform machining to reclaim component

  1. Machining is carried out according to workplace procedures and safety and environmental requirements, and following machinery safe operating procedures
  2. Component is measured to ensure compliance with manufacturer specifications
  3. Machining operations are completed according to manufacturer specifications, workplace procedures, and safety and environmental requirements, and following machinery safe operating procedures
Machining is carried out according to workplace procedures and safety and environmental requirements, and following machinery safe operating procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Component is measured to ensure compliance with manufacturer specifications

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Machining operations are completed according to manufacturer specifications, workplace procedures, and safety and environmental requirements, and following machinery safe operating procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Complete repair processes

  1. Final inspection is made to ensure finished work complies with workplace requirements
  2. Bright surfaces are treated with rust prevention solution and engine component is prepared for further process or storage according to workplace procedures
  3. Workplace documentation is processed according to workplace procedures
Final inspection is made to ensure finished work complies with workplace requirements

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Bright surfaces are treated with rust prevention solution and engine component is prepared for further process or storage according to workplace procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Workplace documentation is processed according to workplace procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Assessed

Teacher: ___________________________________ Date: _________

Signature: ________________________________________________

Comments:

 

 

 

 

 

 

 

 

Instructions to Assessors

Evidence Guide

Elements

Elements describe the essential outcomes.

Performance Criteria

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold and italicised text is used, further information is detailed in the range of conditions section.

1. Prepare to undertake heat treatment procedures

1.1 Job requirements are determined from workplace instructions

1.2 Engine component reclamation procedures are sourced and interpreted, and most appropriate method is selected

1.3 Tools and measuring equipment are selected and checked for serviceability

1.4 Hazards associated with the work are identified and risks are managed

1.5 Engine component is prepared for heat treatment method according to safety and environmental requirements

2. Heat treat engine component for reclamation

2.1 Heat treatment method is used to repair engine component according to workplace procedures and safety requirements, and following machinery safe operating procedures

2.2 Engine component is measured to ensure compliance with specifications

2.3 Heat treatment method is completed in readiness for further repair according to workplace procedures and safety requirements, and following machinery safe operating procedures

3. Straighten engine component for reclamation

3.1 Engine component is prepared for straightening method according to workplace procedures, and safety and environmental requirements

3.2 Component is mounted and clamped in straightening equipment according to manufacturer specifications and workplace procedures

3.3 Engine component is straightened according to workplace procedures and safety requirements, and following machinery safe operating procedures

3.4 Engine component is measured to ensure compliance with specifications

3.5 Straightening process is completed in readiness for further repair according to workplace procedures and safety requirements, and following machinery safe operating procedures

4. Perform machining to reclaim component

4.1 Machining is carried out according to workplace procedures and safety and environmental requirements, and following machinery safe operating procedures

4.2 Component is measured to ensure compliance with manufacturer specifications

4.3 Machining operations are completed according to manufacturer specifications, workplace procedures, and safety and environmental requirements, and following machinery safe operating procedures

5. Complete repair processes

5.1 Final inspection is made to ensure finished work complies with workplace requirements

5.2 Bright surfaces are treated with rust prevention solution and engine component is prepared for further process or storage according to workplace procedures

5.3 Workplace documentation is processed according to workplace procedures

Required Skills and Knowledge

Elements

Elements describe the essential outcomes.

Performance Criteria

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold and italicised text is used, further information is detailed in the range of conditions section.

1. Prepare to undertake heat treatment procedures

1.1 Job requirements are determined from workplace instructions

1.2 Engine component reclamation procedures are sourced and interpreted, and most appropriate method is selected

1.3 Tools and measuring equipment are selected and checked for serviceability

1.4 Hazards associated with the work are identified and risks are managed

1.5 Engine component is prepared for heat treatment method according to safety and environmental requirements

2. Heat treat engine component for reclamation

2.1 Heat treatment method is used to repair engine component according to workplace procedures and safety requirements, and following machinery safe operating procedures

2.2 Engine component is measured to ensure compliance with specifications

2.3 Heat treatment method is completed in readiness for further repair according to workplace procedures and safety requirements, and following machinery safe operating procedures

3. Straighten engine component for reclamation

3.1 Engine component is prepared for straightening method according to workplace procedures, and safety and environmental requirements

3.2 Component is mounted and clamped in straightening equipment according to manufacturer specifications and workplace procedures

3.3 Engine component is straightened according to workplace procedures and safety requirements, and following machinery safe operating procedures

3.4 Engine component is measured to ensure compliance with specifications

3.5 Straightening process is completed in readiness for further repair according to workplace procedures and safety requirements, and following machinery safe operating procedures

4. Perform machining to reclaim component

4.1 Machining is carried out according to workplace procedures and safety and environmental requirements, and following machinery safe operating procedures

4.2 Component is measured to ensure compliance with manufacturer specifications

4.3 Machining operations are completed according to manufacturer specifications, workplace procedures, and safety and environmental requirements, and following machinery safe operating procedures

5. Complete repair processes

5.1 Final inspection is made to ensure finished work complies with workplace requirements

5.2 Bright surfaces are treated with rust prevention solution and engine component is prepared for further process or storage according to workplace procedures

5.3 Workplace documentation is processed according to workplace procedures

Before competency can be determined, individuals must demonstrate they can perform the following according to the standards defined in this unit’s elements, performance criteria, range of conditions and foundation skills:

heat treat, straighten and machine three different engine components, including one engine cylinder head.

Individuals must be able to demonstrate knowledge of:

work health and safety (WHS) and occupational health and safety (OHS) requirements relating to heat treating, straightening and reclaiming engine components, including procedures for:

selecting and using personal protective equipment (PPE)

using heating torches, ovens, presses and straightening tools

environmental requirements, including procedures for trapping, storing and disposing of cooling and lubricating fluids released during the machining process

types, characteristics, uses and limitations of reclamation techniques, including:

heat treatment techniques, including:

effects of heat on different metals and heating procedures

hardening and tempering techniques, including thermal stress relieving to stabilise crankshafts and applying Tufftride and nitride

straightening techniques, including:

cylinder head straightening

crankshaft, camshaft and connecting rod straightening

machining surfaces to achieve tolerances and required finish

requirements of Australian standards relevant to engine reconditioning, including:

AS 4182 Automotive repairs – Code of practice for reconditioning reciprocating spark ignition engines

AS 4427 Automotive repairs – Code of practice for reconditioning reciprocating compression ignition engines

post-repair procedures, including component surface oxidation protection.

Range Statement

This section specifies work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included. Bold italicised wording, if used in the performance criteria, is detailed below.

Safety and environmental requirements must include:

work health and safety (WHS) and occupational health and safety (OHS) requirements, including procedures for:

selecting and using personal protective equipment (PPE)

using heating torches, ovens, presses and straightening tools

environmental requirements, including procedures for trapping, storing and disposing of cooling and lubricating fluids released during the machining process.